KHMS2040BB2 KitchenAid Microwave Oven Combo - Instructions

Remove top grill screws [2] remove grill replace filter put back together.

I measured. I leveled. I mounted hanging bracket and here's where it got tricky because you need two people to raise the microwave into position. I'd stack 2x4's In the back by the wall. I'd stackem in the front on the cabinet top then raise the back and add more. You get it front back front back until it's high enough to snag the bracket. Holes pre drilled raise it on up tighten bolts and poof you're done!! I did loosen the screws that pull the cabinets together and the bottom screw that holes the cabinet on one side. It didn't seem like it needed it the way it slipped in but maybe it slipped in because I did it. Only takes a minute. Use a minute here save an hour there. Go do it! Times a wastin!!

Replaced the old one with the new one, the only problem the new grill vent came without the clips and new screws. Other than that the grill is perfect.

Put s pot under were you take the screw out.If you drop it you can get it easy

Piece of cake. One screw to release the dropdown light diffuser. Just remember, the you're screwing the new bulb in from a reverse perspective. Also this site sends the correct part the first time.

Remove the two screws to the plastic vent strip at the top of the unit. That exposes a metal cover (upper right) held in place by two more screws. (Found that removing the screw holding the key panel in place and moving that out of the way made for more work room) Remove the metal cover. The HV diode (visible) on one end is secured to the chassis by a screw. The other end is fitted to the HV capacitor. So unscrew one end and pull the HV diode off the capacitor. The replacement fits on like the old one came off. Very simple repair. But it would be safe to short the capacitor terminals to the chassis first. Noticed that it appeared the sparking was caused by the HV diode's outer casing being worn by the asbestos covered wire next to it and laying against it. I made sure the two were not touching, before putting the covers back on. Also, the problem started with an occasional spark when the MW started. It quickly deteriorated to a full, non-stop electrical sparking. You can hear it, smell it, and see it through the top vent. You don't need to remove unit to work on it.

This should be a 1 minute repair. However, there are a few issues. First, make sure you order the correct bulb. Mine is a halogen push in bulb, but the parts list showed a screw in bulb.
Remove power from the unit OR be sure that the light is turned off with the push switch.. The display will show the status as you rotate through the dim levels.
There is a single Phillips head screw holding the cover on the underside of the over stove microwave. carefully remove it. When loose the panel will drop down and you will find the old bulb in the center of the front of the opening. Remove the bulb. Now the important part. Carefully unpack the new bulb being careful to not touch the glass with your bare hands or fingers. Then insert the bulb into the socket.
If you unplugged the unit then plug it back in and push the switch to check that the new bulb works and is in the socket, then turn it back off.
Carefully lift the cover back into position and replace the screw. This is the hard part as you are working upside down and can't really see when it is lined up properly. When you have the screw back in and tight you are done. Press the light switch to enjoy your lit up stove again and put your tools away.
If you get your fingers on the glass bulb then clean it off with some rubbing alcohol and a paper towel to remove any finger oils before you put the cover back in place. Finger oils can boil with the heat of the lit bulb and cause the glass to explode. This holds true for any halogen bulb.

One Phillip's screw to remove glass on bottom of unit. Pull old bulb out & insert new bulb. Replace glass & screw.

I first unplugged the microwave. I then unscrewed the 2 screws from the top grill. I had to be careful because the grill was cracked close to each screw. It was a little tricky to remove the grill. Had to tilt it down as I removed it, and make sure the microwave door was opened as wide as possible. Filters were placed as the old ones, with the metal part up I believe. A little tricky to get one of the filters to fit. Grill was replaced with care so as not to further Crack it. Kind of maneuvered grill back in place, getting right side in place first. I noticed there were several tabs on the grill that needed to be placed inside of the microwave body while reinstalling the grill. Once the grill was in place, the 2 screws were put in to hold the grill in place.

Replaced bulbs easily.

Remove “over the stove” unit. Remove unit shell case. Unscrew and disconnect diode. Replace diode. Re-assemble. Put unit back in place.

remove 6 lower screws, removed lower panel,2 screws holding drive motor,lower motor, remove old coupling from inside microwave and replace with new coupling, re install motor,install lower panel and screws.no more sparks

Really easy for a 75-year old female; just spent more time reading the online manual than actually installing the light bulbs to find out where to access the light bulbs.

mounted bracket, case closed.

I ordered a new one then put the new one in the microwave. Easiest fix ever!